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Q-ONE reduces OpEx due to higher efficiency, lower energy and electrode consumption; typical return of investment for new or upgraded EAF is less than 24 months, depending on local energy and electrode costs. Among the wide number of displays of the equipment and component parts capable of proving the expectations here we present:. This high-performance system consists of some customized component technologies. Based on control capabilities provided by power electronic semiconductors, Q-ONE reduces EAF overall electric power consumption with a shorter power-on time, as well as considerably lower electrode consumption.


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State-of-the-art cranes and automated yards adopt advanced logistic algorithms that can sort and manage material delivery in the shortest possible time, with the maximum efficiency and without needing on-board personnel. Furthermore, its modularity allows easy expansion when more power is required. The Q-MELT EAF achieves and maintains stable and dynamic melting, automatically adjusting the process profiles according to a given target, with immediate advantages to productivity and energy consumption. Based on control capabilities provided by power electronic semiconductors, Q-ONE reduces EAF overall electric power consumption with a shorter power-on time, as well as considerably lower electrode consumption. Finally, Q-ONE gives tremendous flexibility allowing EAF operation in cases of individual power unit failure, as well as operating the furnace at full power with just two electrodes.

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Fully automated cranes, real-time inventory of scrap in the yard, and automatic yard management are other technologies for reducing handling costs while improving EAF furnace efficiency. Among the wide number of displays of the equipment and component parts capable of proving the expectations here we present:. To these, Danieli proposes, respectively: It is based on a new approach in layout and operations, and the presentation presented results of these new solutions compared to the existing state-of-the-art for rebar steels, as well as future targets for casting higher value-added grades. Automatic scrap classification is registered in Scrap Management Databases, which allows a prompt claim management towards suppliers. It was installed there in March , and has provided outstanding benefits for the conversion costs since the very start of operation. A new Jumbo CCM up to mm round succeed in shifting part of the production from the ingot route. The last display showed a selection of innovative Cast Technologies for continuous billet and round casters, including: Danieli Go app is available. The integrated 3Q-Suite packages makes it possible to adapt slab casting processes quickly according to requested market conditions. The aim is to improve profit yields through greater flexibility in scrap purchasing, and to reduce furnace transformation costs. An interactive Crane Simulator for training purposes was display, and technology concepts for remote operator pulpits incorporating on VR technologies. Guests were able to learn about and discuss: Among the wide number of displays of the equipment and component parts capable of proving the expectations here we present:{/PARAGRAPH} Advanced Instrumentation for minimill operations was demonstrated, including the HiProfile family of laser-based measurement instruments that perform non-contact on-line profile shape inspection and dimension measurement for hot or cold rolled products of various dimensions. This results in huge improvements to process efficiency. ISTAND Intelligent Test Stand, a virtual test and training solution that provides hands-on experience to operators to gain skill in the automation processes. State-of-the-art cranes and automated yards adopt advanced logistic algorithms that can sort and manage material delivery in the shortest possible time, with the maximum efficiency and without needing on-board personnel. To do this, Danieli Centro Recycling proposes a scrap process that defines he best integrated solution from the scrap to the steel product according to customer-specific requirements for scrap types, tap-to-tap time, reduction of buckets, energy consumption and environmental issues. Other packages included Q-Width. In the assembly and testing area of the company, latest performances and technological achievements on electric steelmaking and continuous casting, along with product display, were presented. This high-performance system consists of some customized component technologies. The Q-MELT EAF achieves and maintains stable and dynamic melting, automatically adjusting the process profiles according to a given target, with immediate advantages to productivity and energy consumption. Danieli Automation hosted one of the most attended among the simultaneous technology session of Day 2 offered during the Danieli meeting. Overall, 3Q-Suite allows the reduction of OpEx and an increase in product quality. {PARAGRAPH}In this section you will find all the latest news of the Danieli Group. Unmanned cranes also supported by logistic intelligence, leading to centralized remote control of the whole yard, a dramatic OpEx reduction, and yield improvement. The Q-Melt Automatic EAF reduces the process variability, consolidates the best practices, decreases conversion costs and increases market competitiveness. Vertical Semi-Continuous Casting Technology has merged the advantages of the continuous casting technology in terms of cost reduction and the flexibility of the ingot production of steel grades and size. Combined with the Lindarc gas analyzer and Q-REG advanced electrode regulator, the MeltModel automation evaluates all process variables and controls them using a statistical approach, aiming always for the best practices.
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